case history

Kyrgyzstan: customized solution with low pressure PU foaming machine

  • Year 2014
  • Location Kyrgyzstan (Central Asia)
  • Application Refrigeration
  • Solution Low pressure polyurethane metering machine ARIEL
polyurethane metering machine

Our low-pressure PU foaming machine technology landed in the heart of Asia

Ekosystem shared its experience in refrigeration sector with one of the main companies of Asian market. Specifically, the customer is a well-known manufacturer of cold stores and refrigerated display cabinets in the country. Here we provided and installed two low pressure PU foaming machines for the production of panels in discontinuous mode for its refrigeration systems.

The company heavily relies on European suppliers to find premium components and equipment for its manufacturing business. Of course, Made in Italy brand can’t miss to this end. Ekosystem proved to be a representative and winning partner in this sense, so much that the customer chose us repeatedly as we maintained a strong cooperation over time.

Spread the word to our customer

This collaboration throws back to 2014. That year for the first time, the company contacted us via our website asking for consultancy for a new project for the production of polyurethane panels for the refrigeration sector. The contact rapidly turned into a long-lasting partnership.

Among many possible suppliers, we ultimately chose Ekosystem thanks to your quick answering to our request and also for the good relations that we established from the beginning, especially with your Sales Manager Miss. Marta Romanò. Our collaboration with Ekosystem during the initial consultancy phase of our new project has proven to be the right decision. The expert guidance and invaluable insights provided by their team have played a pivotal role in shaping our project from the beginning. During the consultancy phase, Ekosystem showed their extensive expertise in polyurethane machinery production. Their in-depth knowledge of the industry, coupled with their understanding of our specific requirements, allowed them to offer tailored solutions that perfectly aligned with our business objectives.

Our solution for the project

Low pressure polyurethane metering machine ARIEL

Our Ariel low-pressure PU foaming machine is designed and developed to grant the maximum quality in low-pressure processing of polyurethane raw materials. It’s equipped with high-accuracy gear low pressure volumetric pumps driven by asynchronous motors. To ensure ease of use, the recycle and pouring pressures can be read directly on the digital pressure gauge. The heat exchangers grant the thermoregulation of the two components; it is possible to set the desired temperatures directly on the touch-screen operator panel and temperatures are constantly monitored by a probe sensor directly assembled on the metering line.

Our machines are equipped with an intuitive HMI that makes navigation effortless, even for new users. With a user-friendly interface, understanding and operating our system becomes second nature. Our product ensures easy maintenance with readily accessible components, so that maintenance operations can be carried out easily at any time.

  • Compact
  • User-friendly
  • Reliable

Project life cycle

01

Consultancy and design: customized solution with low-pressure technology

An initial consulting step was crucial to examine the project, understand our customer’s demands and estimate the right equipment according to its application, production capacity needs and used materials. We suggested to the customer the use of low-pressure PU foaming machine. Compared to high-pressure technology, this is more suitable especially for particular applications and lower production volumes. In particular, ease of operation and cost-efficiency in terms of investment, energy consumption and maintenance are two key features of low-pressure technology that were essential for the success of the project.

02

Assembly of two low-pressure PU foaming machines

Once the groundwork was laid during the consultancy and design phase, our team of technicians and engineers executed the assembly of two low-pressure polyurethane foaming machines for discontinuous panel production at our premises. The process involved the meticulous connections of any component of our Ariel machines. Also, usual testing sessions were carried out during manufacturing to assess and ensure their effective functioning. This phase not only marked the physical realization of our customized solution but also emphasized the user-friendly nature of our machinery, designed for efficiency and ease of maintenance.

03

Installation at customers’ premises

After the assembling phase, our team carried out the on-site installation and final testing of machinery. Precision was paramount as our technical experts calibrated and fine-tuned each component to ensure optimal performance along the exacting standards of the project. So, our customer got a turnkey, full operative and productive machine, seamlessly integrated with its facilities. Throughout the installation, our commitment to open communication persisted, keeping our client well-informed and involved about the use of machinery. Of course, the user-friendly design helped the customers with ease operation and maintenance over time.

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