Futhermore, Ekosystem offers: thechnical service for polyurethane machines and spare-parts for polyurethane machines. Eko System PU Technology carries out: high pressure machines for polyurethane, low pressure machines for polyurethane, plants for polyurethane.
EKOSYSTEM - Polyurethane Plants and Machines
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ARIEL Low pressure machine
   

The "Ariel" series is available in a wide range of models tailored to any, or nearly, customer's need.


Model Ratio
P / I
K/min
min
K/min
max
Consumption
KW
Weight
K
Ariel 2 2:1 0.4 2.1 5 700
Ariel 2/S 3:1 0.3 2.0 5 700
Ariel 6 1:1 1.2 6.0 6 750
Ariel 15 1:1 2.5 15.0 7.5 810
Ariel 30 1:1 6.0 30.0 8.5 850
Ariel 60 1:1 12.0 60.0 9.5 880
Ariel 120 1:1 24.0 120.0 10 900
n.b.: The above table refers to 1000 cps average viscosity and 1.1 specific weight

The main configuration of the "Ariel" low pressure foam machine consists of:

a) FRAME
The frame has been conceived to make easier all the standard and exceptional maintenance operations so reducing the service times.
A basement of comfortable dimensions, but not bulk, permits each part of machine to be approachable easily and rapidly.
The whole can be put on articulated supports or wheels according to customer's need.

b) POLYOL-ISOCYANATE TANK MODULE
· Flanged carbon steel tank having 50/80 ltr capacity.
· Component flow ball valve at suction port.
· Visual level through transparent pipe fitted on 1/2" unions; (option: floating load levels).
· Option: load pumps with diaphragm or servo-controlled valves.


c) POLYOL-ISOCYANATE METERING MODULES

The two modules are placed at the bottom of framework, and enough high to be maintained.
The main features are:
· volumetric high-accuracy gear-pump;
· 3phase asynchronous motor (8 poles , 700 rpm, servo-fanned) to be coupled with inverter;
· lantern coupling;
· TUV certified pipes;
· safety pressure gauge, type DN 100 (½" vertical connection, 0-20 bar).
· 0-40 digital pressure gauge with 3 figures and max safety contact.


d) THERMOREGULATION MODULE
· Tube-nest heat exchanger.
· Heating element (1500W-400V power with cables l=2000).
· Temperature feeler, type PT 100, placed at the bottom of component tank.
· Cooling water on/off ½" valve, type AN 133.
· System for temperature control and cycle process, by means of a high-accuracy digital thermoregulator (+/- 1°C tolerance).
· Option: component conditioning system (3000 frig/h).


e) SOLVENT WASHING MODULE
· 18 litres capacity stainless steel pressurised tank.
· Pressure gauge c/w manometer.
· Solvent on/off solenoid valve sited near the head.
· Main air on/off solenoid valve to dry the head.
· Option: water washing system by means of an independent unit instead of solvent one.


f) MIXING HEAD MODULE
The mixing head is of Ekosystem make.
Its working concept lies in the continuous recycle of components in head by means of flow-valves pneumatically controlled via a solenoid valve sited near the head.
The mixer can be of two different typologies:
· standard with helical millings;
· "pin"-made to be used for processing high viscosities or big outputs.


g) CONTROL AND PUSH-BUTTONS PANELS
All the necessary controls for machine operation are of easy approach.
A Siemens operator board processes the working and head washing times, and is also the interface used to visualise the machine alarms, such as:
· pumps motors overload;
· mixer motor overload;
· polyol/isocyanate max pressure;
· polyol/isocyanate max level;
· solvent min level.

The panel inside accommodates:
1 Siemens Simatic 57-200 plc for sequntial control of functions;
2 The inverters to handle the motors of metering groups.

The push buttons panel sited near the mixing head and integrated in the head-holder support is equipped with:
· 2figures display visualising the cycle number and the time given to the same cycle before the pouring phase;
· button to increase the cycle just displayed;
· button to decrease the cycle just displayed;
· red mushroom button of emergency;
· pouring start button;
· pouring stop button;
· solvent washing start button;
· air blast start button.

The push buttons panel is also provided with a handle so that the end-user can operate and displace the head module along the production line easily.